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Adding inline fuse and relay control to the standard imp wiper motor (single speed)

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  • Adding inline fuse and relay control to the standard imp wiper motor (single speed)

    Back to the icy mornings and the memory of a mod I did for my Spring Special Boris. Roy McBrides blog over at The Imp Club Limited Official Forums mentioned it and I realised I had not made a note of it myself

    So here is a mod I did on the wiper motor to add a fuse and relay control to the wiper motor.

    Why ?

    Well I heard a crack from the wiper switch one morning which sounded like an arc, was working OK and only did it once but I did not like it, when checking current draw, no resistance, that little beggar can draw 7.5A and although those switches are rated higher, thats only when new !

    Why be paranoid, well the horns and heater blowers draw nearly as much current and the fires they have started are well known !

    Thats a lot of power for a "loom heater" if that motor jams while not finished its cycle to home, although the wiper switch element inside on its own would likely fuse, but fuse to where

    Plus the motor is switched ground, that means the motor is powered all the time and the switch to ground is only to START the motor, the limit switch takes over autonomy after that so adding all that up in my head equated to a self contained hazard in the making on 50+ year old wiring.

    You dont need to cut any wires up, only make a few crimped ends and it all plugs together.

    In the end the wiper switch will control the GND return for a relay (some 0.15A) rather than 7.5A and all fused.

    Motor wires are simple and are as per the wiring diagram. Below is wiring diagram and locations for an original car.

    Click image for larger version  Name:	wiper01.jpeg Views:	0 Size:	140.2 KB ID:	12296

    What we will be doing with the mod is this

    Click image for larger version  Name:	wiper02.jpg Views:	0 Size:	222.9 KB ID:	12297


    The wiper switch "load" is now taken up by the relay at the point it is required and all this can be acomplished with spade connectors. Mounting the relay is dealers choice

    References for relays

    Click image for larger version  Name:	Standard Relay.jpg Views:	0 Size:	852.4 KB ID:	12298
    Click image for larger version  Name:	wiper07.jpg Views:	0 Size:	2.26 MB ID:	12299

    You could of course do a short version and just add the fuse, I added 8 of these in the car, all inline as protection (another story for another day)

    Click image for larger version  Name:	wiper06.jpg Views:	0 Size:	348.4 KB ID:	12300

    Everything can be prepped inside, especially in the cold, ready to fit

    Click image for larger version  Name:	wiper08.jpg Views:	0 Size:	319.7 KB ID:	12301


    This was it installed, just needed secured

    Click image for larger version  Name:	wiper04.jpg Views:	0 Size:	337.5 KB ID:	12302Click image for larger version  Name:	wiper05.jpg Views:	0 Size:	306.2 KB ID:	12303


    And of course, I cannot claim all the credit as the "BOSS" was supervising


    Click image for larger version  Name:	wiper03.jpg Views:	0 Size:	160.3 KB ID:	12304
    Last edited by John A. Ross; 25 January 2021, 01:43 PM.
    / John

  • #2
    John,

    That is very useful seeing as I am at a similar stage with my car now with the wiring. I have the bike fuse box taking care of the lights etc but have another on order to fit at the front of the car for the wipers and heater so will use your diagram to also fit a relay for the wipers.

    Cheers
    Col.

    Comment


    • #3
      Col, loads of bits like that here. At least the bike loom will help a lot on brake lights, flasher, hazard, front lights

      If you want some of the wiring drawings for DDG let me know
      / John

      Comment


      • #4
        Yeh John,
        All the usual essentials are taken care of by the bike loom. Need to wire in the heater, fuel pump, water pump and I guess I could always put in some hazards as well as it doesn't have that already.
        Best to get a few relays I assume for all of that stuff??
        I'm pretty useless with all electrical stuff, takes me ages to figure it out, usually get there though.. Give me a welder or spanner anytime over electrickery wizardy hocus pocus!!!!!!!.

        Cheers
        Colin

        Comment


        • #5
          Your welcome to any help you need Col.

          I would have thought the bike harness / ECO would have fuel pump control like the BMW does, the ECU can tell if the engine is running and enable/shut off the pump when required including a few seconds of primi9ng when ignition key used ?

          Yes, having the supply up to those places, relays, the control wires and switches do not need to be meaty plus you save a good bit in voltage drop
          / John

          Comment


          • #6
            Nice mod , mine are just fused at present , motor kicks in at 7.5A but runs at around 4 to 5A - Well mine do anyway

            Comment


            • #7
              Dave, is that the modded motors ?

              If i pull the finger out adn get the singers wiring diagram sorted Col might be able to go from that as its closer to standard than mine
              / John

              Comment


              • #8
                Originally posted by John A. Ross View Post
                Dave, is that the modded motors ?

                If i pull the finger out adn get the singers wiring diagram sorted Col might be able to go from that as its closer to standard than mine
                Yep , the ones that are faster

                Comment

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